Packaging
Lesson 8 of 20 · Structure 4/4
Structure

Right-sizing

Fit the pack to the product to cut material, void fill and freight, and meet upcoming EU limits.

See it

Don't
  • Oversized box wastes material and shipping space
  • Needs lots of void fill
Do

Why it matters

The PPWR sets a 50% maximum empty space ratio for grouped, transport and e-commerce packaging from 1 January 2030, with the calculation method to be defined by the Commission.

Right-sized packaging cuts material, void fill and shipping costs, and it will be required in the EU.

How to apply it

  • Measure the product with protection in mind
  • Offer several box sizes for e-commerce
  • Plan for the EU 50% empty space limit from 2030

Common mistakes

  • One giant box for every order
  • Relying on void fill to fix sizing

Quick answers

What is Right-sizing?

Fit the pack to the product to cut material, void fill and freight, and meet upcoming EU limits. The PPWR sets a 50% maximum empty space ratio for grouped, transport and e-commerce packaging from 1 January 2030, with the calculation method to be defined by the Commission.

How do I apply Right-sizing in packaging design?

Measure the product with protection in mind. Offer several box sizes for e-commerce. Plan for the EU 50% empty space limit from 2030.

What are common mistakes with Right-sizing?

One giant box for every order. Relying on void fill to fix sizing.

Further reading

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