Printable
Packaging cheat sheet
Every rule in the course and the numbers worth memorising. Print it or save it as a PDF.
Cheat sheet
Packaging Design on one page
Bad Design Academy by Bad Design
baddesign.io/academy/
baddesign.io/academy/
Numbers to remember
~3 mmStandard bleed (confirm with printer)
3 to 5 mmSafe zone inside the trim
300 ppiImage resolution for print
31.35 x 22.85 mmEAN-13 at 100% incl. quiet zones
80 to 200%EAN-13 magnification range
12 Aug 2026EU PPWR applies
50%Max empty space (EU, from 2030)
2035Recyclable at scale (EU)
CMYK + spotPrint color setup
1 to 2Hero claims on the front
Shelf Impact
- Shelf blink test
- Your pack gets a glance, not a study, so brand and product must read instantly.
- Pack hierarchy
- Order front-of-pack information so shoppers find brand, product and variant in that order.
- Brand block
- Consistent design across a range creates a recognisable block on shelf.
- Front-of-pack clarity
- Lead with the few messages that drive the purchase.
Structure
- Dieline anatomy
- A dieline maps cuts, folds and glue areas; artwork must follow it exactly.
- Box styles
- Pick the structure (tuck end, mailer, sleeve, rigid) based on product, cost and experience.
- Unboxing experience
- Design the opening sequence as a moment, not an afterthought.
- Right-sizing
- Fit the pack to the product to cut material, void fill and freight, and meet upcoming EU limits.
Print Production
- Bleed and safe zone
- Extend backgrounds about 3 mm past the cut, and keep text and logos inside a safe margin.
- Spot colors
- Use pre-mixed spot inks when brand color must be exact or is outside CMYK.
- Finishes
- Foil, embossing and spot UV add premium touch when used to highlight key elements.
- Proofing
- Check files and proofs before the run, because reprints are expensive.
Information and Compliance
- Barcodes
- Barcodes need correct size, quiet zones, contrast and a flat placement to scan.
- Recycling labels
- Sorting labels help people recycle correctly; EU rules for them are being harmonised.
- Mandatory information
- Legal information has required content and placement that varies by country and category.
- Legibility on pack
- Small text needs high contrast, a generous x-height and a plain background.
Sustainability and Systems
- Mono-material design
- Use one material family so packs fit existing recycling streams.
- Variant system
- Keep the layout fixed and change one strong cue (like color) per variant.
- Honest claims
- Make sustainability claims specific, verifiable and proportionate.
- E-commerce packaging
- Packs shipped direct must survive transit and still create a good first impression.